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Cellular Manufacturing
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Program Outline
Why Cells Are So Powerful
Cell Design Procedures
Finding Part Families
Group Technology
Dedicated Vs. GT Cells
Process Charting
Estimating Times
Calculating Cell Capacity
How Many People & Machines?
Scheduling
Material Handling & Containers
Balancing The Work
Supervision
Compensation & Rewards
Cell Configurations
Layout Procedures
PNI Analysis
Weighted Factor Evaluation
Calculating Improvements
Why Teamwork Is Essential
What Teams Need
Implement Fast or Slow?
Kaizen Events
Participants Will Learn...
Organizing The Project
-A structured approach based on fundamentals rather than imitation of other cells.
-Four steps to workcell design...proven effective in companies worldwide.
-How to handle emotional, political, and organizational issues.
Selecting The Product Families
Three techniques to identify Product Families: Intuitive Grouping, Production Flow Analysis, and Classification & Coding.
Engineer The Process
-Process Charts to streamline workflow.
-How to establish TAKT time, process time, and setup time.
-How to determine the right number of people.
What equipment and how much utilization to expect.
Develop The Infrastructure
-How to balance work for equipment and people.
-Six methods of production control and which to use.
-How to design a Kanban system for your cell.
-Integrating workcells with MRP.
-How to guide teams to maturity.
-How to ensure quality in the workcell.
Layout The Workcell
-Why the cell layout is NOT the first task.
-Four layout styles and when to use each.
Implement Your Workcell Design
-Pros & Cons of a Kaizen Blitz.
How to ensure a smooth startup
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